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REMA TIP TOP/North America, Inc.

VULCSTAR Vulcanizing Machine and Accessories


VULCSTAR 900-S Vulcanizing Machine

VULCSTAR is the “all-in-one” model among the vulcanizing machines. With this universal machine, you can carry out repairs in the tread, shoulder and sidewall areas from light truck to agricultural tires. This unique system utilizes a granular medium that will conform to every tread design, pattern, depth and tire profile. Heat mats concurrently are used to vulcanize both the injury channel and repair unit in a single step. The optional rubber track repair kit is available for repairs to any type of rubber track.

  • One-stage system for simultaneous curing of repair unit and skive filling.
  • Can be used for repairs from SUV to agricultural tires.
  • Repairs of any tread pattern or tire profile, in the tread, shoulder and sidewall areas in a one-step process.
  • For patch sizes up to RAD 188 in a one-step process.
  • Little rework required for the repair of tread lugs.
  • Flexible pressure granules make it easy to suit every tire contour.
  • Pneumatic vibrator for compacting the granules.
  • No tire deformation during the curing process.
  • Long service life.

Operating voltage (V):

  • Heating element for pressure granules: 2.1 kW/230 V
  • Inner heating mat: max. 0.4 kW/230 V

Operating temperature:

  • Heating element for granules: 190 °C +/- 10 °C
  • Inner heating mat: 130 °C +/- 10 °C

Operating pressure (bar):

  • AIR POWER BAG II + IV: 3.0 bar
  • AIR POWER BAG VI: 2.5 bar

Voltage: 230 V

Suitable for:

  • Wide agricultural tires up to 900 mm and super-single truck tires.

Included in delivery:

  • 1 x Control unit and granule heating
  • 1 x Spindle adapter set
  • 1 x Adapter
  • 1 x AIR POWER BAG IV (470 x 300 mm)
  • 1 x AIR POWER BAG VI (400 x 470 mm)
  • 1 x Pressure block L2 (270 x 250 mm)
  • 1 x Pressure block L3 (320 x 270 mm)
  • 1 x Pressure block S2 (250 x 200 mm)
  • 1 x Pressure block S3 (360 x 310 mm)
  • 1 x Pressure block AS2
  • 1 x Pressure plate AS1 (460 x 350 mm)
  • 1 x Pressure plate AS2 (390 x 450 x 2 mm)
  • 1 x Counter-pressure plate GD1 (380 x 80 mm)
  • 1 x Counter-pressure plate GD2 (250 x 130 mm)
  • 1 x Tubular socket wrench
  • 4 x Bucket for pressure granules, 22 litres
  • 1 x Pressure granules (14 x 25 kg)
  • 1 x Shovel for pressure granules, 3000 ccm
  • 1 x Spatula for pressure granules
  • 4 x Rubber pads (100 x 100 mm) Rubber mats

Optional Accessory: 5853025 Inner Heating Mat size IV 230/70 V/W 475 x 310 L x W mm

Part No. Description Box/Qty
5853003 VULCSTAR 900-S Vulcanizing Machine 1

VULCSTAR Rubber track repair kit

VULCSTAR Rubber Track Repair Kit

VULCSTAR Rubber track repair kit is specifically developed for the repair of rubber tracks. Cut injuries as well as lug tear-outs can be repaired with this kit. Rubber not only serves to cushion the movement of a machine, but also protects the embedded metal elements and track links from damage and corrosion. This extends the service life of the track and avoids premature downtime. The repair process is suitable for the repair of cuts as well as to re-build the rubber blocks of a track link.

  • For rubber repair on tracks of mini excavators and agricultural vehicles with sprocket wheels.
  • Repairs all tread patterns.
  • Both for building up tread lugs and repair of rubber base.
  • Up to 800 mm track width.

Included in delivery
1 x Electronic control box for heating plate
1 x Spindle unit comprising plug-in adapter housing and pressure spindle
1 x Adapter
1 x Pressure plate (500 x 450 x 34 mm)
1 x Equalizing pad (500 x 450 x 25 mm)
1 x Silicone heater on stainless steel plate, 230 V
1 x Pressure plate (550 x 450 x 2 mm)
1 x Repair manual

Part No. Description Box/Qty
5852990 VULCSTAR Rubber track repair kit 1